CERTIFICATE III IN PROCESS MANUFACTURING (MSA30107) |
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| CERTIFICATE III IN PROCESS MANUFACTURING (MSA30107) |
This program is is intended for advanced production workers who use a range of equipment and provide support functions directly related to producing products. They would undertake more advanced roles, working in accordance with the operating procedures and would apply their knowledge to anticipate problems and solve a range of foreseen and unforeseen problems. |
Job Description Process Operators perform a wide range of tasks which are important to the efficient production of goods. A general process operator may operate production equipment or directly make product, or they may provide the support required by others who do operate equipment or directly make product. General process operators are employed across all sectors of the manufacturing industry. |
| Note: the minimum age of enrolment for this course is 18 years of age. |
| 21 units are required for this qualification (4 mandatory units and 17 support units). |
SESSION 1 - SAFETY MODULE |
| MSAPMOHS200A (mandatory) Work safely |
On completion of this unit, the worker will be able to identify Occupational Health and Safety (OHS) hazards, and assess risk, as well as follow instructions and procedures in the workplace with minimal supervision. The worker will also be capable of participating in and contributing to OHS management issues. |
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SESSION 2 - QUALITY MODULES |
| MSACMT251A (mandatory) Apply quality standards |
| This unit covers the skills and knowledge required to apply quality standards to work operations in a manufacturing enterprise. |
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| MSAPMSUP291A (support) Participate in continuous improvement |
| This unit applies to all employees who are required to be involved in process improvement initiatives. |
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SESSION 3 - KAIZAN 5S |
| MSACMT240A (support) Apply 5S procedures in a manufacturing environment |
| This unit covers the knowledge and skills needed for an employee to apply 5S procedures (a structured approach to housekeeping) to their own job and work area. |
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SESSION 4 - TEAM WORK/ TRAINING MODULES |
| MSAPMSUP383A (support) Facilitate a team |
| This competency covers the identification of team's goals and timelines, negotiating with the team to allocate tasks and ensuring the goals and timelines are met. |
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| TAADEL301A (support) Provide training through instruction and demonstration of work skills |
| This unit specifies the competency required to conduct individual and group instruction and demonstration of work skills. |
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| MSAPMSUP106A (support) Work in a team |
This competency covers the organisation of team activities to fit in with the scheduling of production to meet operational guidelines. |
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SESSION 5 - COMMUNICATION MODULES |
| MSAPMSUP102A (support) Communicate in the workplace |
| This unit of competency covers receiving, relaying and recording written and oral messages and providing relevant information in response to requests, within time lines. |
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| MSAPMSUP280A (support) Manage conflict at work |
| This competency covers the management of conflict in a range of situations where personal responsibility is required. |
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SESSION 6 - PRE PRODUCTION MODULES |
| MSACMT221A (support) Apply Just In Time procedures |
| This unit covers the knowledge and skills needed to work in a JIT system. |
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| MSACMT280A (suppoort) Undertake root cause analysis |
| This unit covers the knowledge and skills needed to undertake root cause analysis (RCA) by any person. This will often be done by people working in a team. This unit also covers the competencies needed by operators to contribute to an advanced maintenance strategy using RCA coupled with diagrams and charts. |
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SESSION 7 - WORKPLACE PROCEDURES MODULES |
| MSAPMSUP230A (support) Monitor process operations |
| This competency covers the use of production processing equipment. This competency is typically performed by all operators working either independently or as part of a work team. |
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| MSAPMSUP240A (support) Undertake minor maintenance |
| This unit applies to operators who are involved in providing basic maintenance and the resolving of routine problems to procedures. It does not cover activities normally requiring traditional trade training. |
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| MSAPMOPS200A (support) Operate equipment |
| This competency covers the operation of equipment and the resolving of routine problems to procedure in the production process. |
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| PMLTEST300B (support) Perform basic tests |
| This unit of competency covers the ability to perform tests using standard methods and with access to readily available advice. Personnel are required to demonstrate close attention to the accuracy and precision of measurements and the data obtained. In general, they do not calibrate equipment and make only limited adjustments to the controls. The unit of competency does not cover interpretation or analysis of results or troubleshooting equipment problems. This unit competency has no prerequisites. This unit of competency is applicable to laboratory/field assistants working in all industry sectors. |
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SESSION 8 - THE ENVIRONMENT |
| MSAENV272A (support) Participate in environmentally sustainable work practices |
| This competency covers the outcomes required to effectively measure current resource use and carry out improvements including those reducing negative environmental impacts of work practices. This unit is based on the sustainability guideline standard GCSSUS01A Participate in environmentally sustainable work practices. |
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| MSAPMSUP172A (support) Identify and minimise environmental hazards |
| This competency covers the awareness of environmental issues and organisation environmental policies and procedures to minimise environmental threats. |
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SESSION 9 - OFFICE PROCEDURES |
| MSAPMSUP210A (mandatory) Process and record information |
| This unit of competency covers the provision and processing of all relevant information by responding to the information requirements of the plant including the completion of all workplace documents and clearly and concisely providing relevant information to others. |
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| MSAPMSUP309A (support) Maintain and organise workplace records |
| This unit covers the maintenance of workplace records in paper or electronic form. It may include sample products or materials for testing or quality purposes. |
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| MSAPMSUP201A (support) Receive or despatch goods |
| This competency covers the handling of materials by an operator as an adjunct to the job of making product. It applies to a limited range of materials. It is NOT intended to be an alternative warehousing competency. This competency is typically performed by operators working either independently or as part of a work team. |
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SESSION 10 - ACHIEVE OUTCOMES |
| MSAPMSUP200A (mandatory) Achieve work outcomes |
| The competency covers the ability to identify and implement actions to achieve workplace targets and to suggest improvements. This unit applies to all employees who may work either individually or as part of a team. |
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